What is the difference between a lead screw and a ball screw?
Ball screws and lead screws are two commonly used drive components in mechanical systems, each with its advantages and disadvantages. ? What are ball screws and lead screws? ——Ball screw assemblies consist of a screw, nut, steel balls, return mechanism, and dust protector. They can effectively transform rotational motion into linear movement, or convert torque into consistent, axial force output. ——Lead screw assemblies are made up of a screw shaft and a nut. The precision linear screw...
HOJAMA Highlighted Miniature Ball Screws at Xiamen
From May 9 to 12, 2024, the Xiamen Industrial Expo was held at the Xiamen International Exhibition Center (Xiang'an District), focusing on new low-carbon industries such as industrial automation, CNC machine tools, lasers, electronic information, optoelectronics, renewable energy, ecological environmental protection, and smart construction. This event aimed to support the digital upgrade and development of the industrial sector. ? As a comprehensive provider of precision linear motion...
What should be noted when using ball screw grease?
Ball screws are widely used as precision transmission components due to their long service life, high rigidity, high efficiency, high sensitivity, and zero backlash characteristics. Proper lubrication is essential for ball screws, as insufficient lubrication can increase friction and wear, leading to failure or reduced lifespan. When using ball screw grease, the following points should be noted: ? Check lubrication status: Before using the well-engineered ball screw, ensure that the lubrication...
What are the methods of ball screw mounting?
Since ball screws operate with rolling motion, they are more efficient compared to lead screws, achieving a conversion efficiency of η = 88% -96% for rotary motion to linear motion. Additionally, precision ball screws, which are machined to a fine degree, can achieve micron-level feeding accuracy. When used in lifting mechanisms, measures such as braking must be implemented, such as using servo motors with brakes. ? Ball Screw Mounting Method? ? ? ?? ? 1. Fixed-Free ? ? This installation method...
How to use go /no go gauge check ball screw thread?
Thread Tolerance Standards Unified Inch Thread - External threads: classified into grades 1A, 2A, and 3A. - Internal threads: grades 1B, 2B, and 3B. Higher grade numbers mean tighter fits, which is crucial for mechanical assembly compatibility. Metric Thread - Grades like 4h, 6h, and 6g define tolerances for external threads for precise fits in various applications. ? ? Go and No-Go Gauges Importance - Essential tools in precision mechanical manufacturing and quality control. Crucial to inspect...
Self-locking Trapezoidal Screws in Heavy-duty Machinery
In the field of modern heavy machinery, the stability and safety of equipment operation are crucial to the success of production operations. Thanks to its unique self-locking characteristics, the trapezoidal screw has become a core transmission component under high-load working conditions. ? I. The Principle of Self-locking Trapezoidal Screws The self-locking function of trapezoidal thread screws is based on the design of the thread structure. When there is no external force driving it, due to...
How to select the linear guideway type?
In the precision world of automated equipment and CNC machine tools, high-precision linear guides are like the "skeletons" of the equipment, and the quality of their selection is directly related to the accuracy and service life of the equipment. ? I. Select the Guide Rail Type for the Scenario 1. Light Load Scene: In light load equipment such as 3D printers and small robotic arms, compact miniature linear guides, with their lightweight advantages, can not only meet the operation requirements...
How to select the preload force of the ball screw?
In the era when the improvement of industrial automation, the high-performance ball screw, as a core precision transmission component of machine tools, plays a key role in various transmission devices. ? In the application of ball screw pairs, applying a preload force to the nut is a key means to enhance its performance. This operation can significantly increase the axial stiffness of the ball screw assembly and greatly improve the positioning accuracy. Theoretically speaking, if we only focus...
In-depth Analysis of Linear Guideway Crawling Faults?
Guideway crawling faults in machine tools severely impact machining accuracy and operational stability. This issue stems from multiple factors: ? 1. Assembly and Transmission Flaws Poor coaxiality, parallelism, or over-tightened guideway pressure plates boost transmission friction, weakening the driving force of crawling. Additionally, low-rigidity brackets or fasteners deform under pressure, failing to transmit torque steadily. With complex transmission setups, frictional resistance further...
Precautions for Purchasing Ground Ball Screws
Linear motion ball screw sets are not like cars that can be bought and used immediately. Their technologies and designs need to be customized according to different industrial needs. ? When judging the authenticity of a linear motion ground ball screw, a dial indicator can be used to detect both ends and the center of the ball screw on a horizontal platform. If the runout within 300mm is within 0.02mm and the accuracy reaches the C3 level, the precision ball screw assembly generally has no...
How to Install Linear Motor Module？
1. Pre-installation Cleaning Work? Use a vacuum cleaner to thoroughly clean the installation surface of the CNC lathe and the linear clamping plate. Ensure the installation area is free of impurities like dust and debris to prevent impacts on installation accuracy and operational performance of the high-precision linear motor module.? ? 2. Flatness Inspection of Key Components? Strictly check the flatness of the machine-tool's mechanical installation base plane.? Verify the surface flatness of...
How to ensure linear guide install. ref. surface accuracy?
Linear guides are key components for mechanical transmission and carrying the worktable, and the installation accuracy of high-precision linear rail installation is of utmost importance. In general, high-performance guide rails are installed in pairs on the equipment, and one of them is installed first as the reference guide rail. On the installation base of the equipment, there are variable installation components serving as the installation surface of the reference guideway, and its accuracy...
High-Precision Ball Screw and Robotic Dexterous Hands
Ⅰ. Robotic Dexterous Hands: Dexterity+Adaptability 1. Structure and Imitation Function As an end-effector of robots, the robotic dexterous hand takes the structure and function of the human hand as a model, aiming to play a crucial role in the interaction between the robot and the environment. The robotic dexterous hand has the variability of posture; the higher the variability, the greater the dexterity of the hand. ? ? 2. Classification and Characteristics 1) The two-finger gripper is mainly...
What are the applications of ball screws?
What is a Ball Screw? A industrial ball screw is a type of mechanical component which translates rotary motion to linear motion with as much as 98% efficiency. To do this, a high-speed ball screw set uses a recirculating ball mechanism, steel balls move along a threaded screw shaft between the screw shaft and the nut. The steel balls are used to eliminate friction between the nut and the screw shaft and offer a high level of efficiency, load capacity and positioning accuracy. ? Ball Screw...
Application Examples: Rolled Ball Screw or Ground Ball Screw
A high-precision ball screw system primarily serves to efficiently convert rotational motion into linear motion. In some cases, this conversion can achieve an extremely high level of precision, accuracy, and repeatability. ? The ball screws and ball nuts are generally classified according to the manufacturing method of their screw threads. There are two main approaches: one is rolling machining, and the other is precision grinding machining. ? However, choosing rolled ball screw or ground ball...
When was the ball screw invented?
Ball screws, offering high precision, efficiency, and load-carrying capacity, are core components in mechanical transmission systems. Industries like machine tools, aerospace, and automotive often seek out excellent ball screws to optimize their operations. And the ball screw has traversed three distinct stages: infancy, growth, and maturity.? Ⅰ. Infancy: From Theory to Application? 1) In 1872, the basic structure of the ball screw was patented in the United States, laying the groundwork for...
Classifying Ball Screws Based on Function
According to the functional characteristics, ball screws can be classified into self-lubricating ball screws, silent ball?screws, high-speed ball screws, and heavy-duty ball screws. ? 1.?Self-lubricating Ball Screws Self-lubricating ball screws are innovatively equipped with detachable oil removal devices. This design eliminates the dependence on traditional lubrication piping systems and equipment. As a result, it not only overcomes space limitations and cuts costs associated with piping...
Planetary Roller Screw for Tesla's Humanoid Robots
Since Tesla introduced the first-generation humanoid robot Optimus at the 2022 AI Day, it has drawn global attention and energized the robotics field. In December 2023, Tesla CEO Elon Musk launched Optimus-Gen 2. Its enhanced performance is pushing humanoid robots towards wider use, opening vast market potential for planetary roller screws, a crucial component. ? I. Robot Structure and Roller Screw Application Tesla's humanoid robots demand high-precision motion control. In Optimus-Gen 2, each...
Planetary Roller Screws, Ball Screws, and Trapezoidal Screws
In mechanical equipment, linear precisiom screws are of great significance as transmission components that enable the conversion between rotational and linear motion. Based on structural distinctions, linear motion screws are mainly classified into three types: planetary roller screws, ball screws, and trapezoidal screws. ? Planetary roller screws are the top-performing sub-category within the linear screw family, yet they come at a higher cost. This type combines the principles of a planetary...
How to ensure the accuracy of the linear guides?
Linear guides are core mechanical components in the mechanical transmission system that bear the worktable, and their installation accuracy is of crucial importance. During the installation process, it is common practice to install two guides in pairs on the equipment. One of the guides is pre-designated as the reference guide for installation. There are various installation components on the equipment installation base. The installation surface formed by these components has higher accuracy...
Linear guides‘ key roles in the International Space Station
In the vast and boundless universe, the International Space Station is like an outpost for human space exploration, carrying numerous important scientific research tasks and missions. Within the complex equipment system of the space station, high-performance linear guides quietly play a pivotal role and are indispensable for the normal operation of some key equipment. ? Linear guideways enable precise operation ? 1. The robotic arm of the International Space Station can perform fine operations...
I. Structural Principles The linear module, also known as the linear slide, is a highly integrated transmission platform. It is optimized and upgraded based on the linear guide. By integrating the slider and base of the linear guide, the structure of the high-performance linear module becomes more compact. The linear module can achieve the linear movement of the load through the combination of various units, making the load more flexible and the positioning accuracy more precise. ? II. Working...
What should be paid attention to when using ball spline?
As a linear motion system, the high-accuracy ball spline can transmit torque when the spline sleeve makes a linear motion on the precisely ground spline shaft using the steel balls inside. During the application of the high-speed ball spline, there are several key precautions as follows: 1.?Component Integrity and Installation Specifications: It is strictly prohibited to disassemble the components of the ball spline privately. This behavior is highly likely to cause foreign objects to invade,...
Linear motion accessories in intelligent warehousing and logistics
The e-commerce industry is booming, and the manufacturing industry is in pursuit of efficient supply chain management. As a result, intelligent warehousing and logistics has become a highly regarded field. Linear motion components like ball screws, lead screws, linear guides, linear modules, and linear motors are playing a crucial role. They are ushering in broad development opportunities while also facing a series of challenges. ? ? I. What is an intelligent warehousing and logistics...
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